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Mejor y Más Eficiente Manufactura

¡VERICUT es el software líder en simulación y optimización CNC para manufactura! Con VERICUT, puedes: detectar colisiones potenciales y errores en tus programas NC antes de que los cargues en tu máquina, mejorar significativamente la eficiencia de corte, ejecutar un análisis detallado de la pieza, generar automáticamente instrucciones de inspección, y crear modelos CAD “en-proceso, como-mecanizado”.
 
SIMULACIÓN DE MAQUINARIA CNC
¡Una sola colisión puede ser extremadamente costosa, arruinar la máquina y retrasar completamente el itinerario de producción! VERICUT te permite simular tus máquinas CNC para que puedas detectar colisiones entre componentes de la máquina, la pieza, dispositivos, porta-herramienta, etc. Antes de que realices algún corte en la máquina. Y como la simulación con VERICUT es en realidad el comportamiento real de la lógica que ejecutará el control, estarás simulando los movimientos exactos como los realiza tu máquina físicamente lo cual hace a VERICUT el software de chequeo de colisiones más preciso en el mercado.
 
  • ELIMINA COLISIONES
  • REVISA CAPACIDADES DE LA MÁQUINA
  • MEJORA LA EFICIENCIA DE TUS PROCESOS
  • INCREMENTA TU SEGURIDAD Y MEJORA LA CAPACITACIÓN
  • ACELERA EL TIEMPO DE IMPLEMENTACIÓN
  • MEJORA TU DOCUMENTACIÓN Y CREA DEMOS
OPTIMIZACIÓN DE PROGRAMAS NC
¡Optimizar las velocidades de corte es una manera efectiva de reducir el tiempo ciclo de maquinado, incrementar la vida del cortador y mejorar la calidad del acabado! Basado en condiciones de corte y capacidad de la herramienta, VERICUT automáticamente asigna el mejor avance para cada condición de corte encontrada. Esto trabaja con una simple premisa: el avance se incrementa para cortes pequeños o mejores condiciones y decrementa cuando remueve mayor cantidad de material. Sin cambiar la trayectoria, los avances y velocidades actualizados son aplicados a un nuevo programa NC.
 
  • REDUCE EL TIEMPO DE CICLO CNC
  • MEJORA LA CALIDAD DEL ACABADO
  • INCREMENTA LA PRODUCTIVIDAD Y ACELERA EL TIEMPO DE ENTREGA
  • REDUCE EL AJUSTE DE AVANCES A PIE DE MÁQUINA
  • MINIMIZA EL DESGASTE DE LA HERRAMIENTA
  • SÉ MÁS COMPETITIVO, Y MÁS REDITUABLE
 
 
 
 
VERIFICACIÓN DE PROGRAMAS NC, INSPECCIÓN & ANALISIS, CAD EXPORT
VERICUT simula fresado, taladrado, torneado, fresado/torneado multi-tarea y operaciones EDM. Errores que pudrían arruinar la parte, dañar el dispositivo, romper la herramienta son fácilmente identificados. Vericut soporta Códigos G y archivos nativos CAM (CL files) e incluye herramientas de análisis para medir y comparar la pieza cortada con el diseño ó modelo de CAD. Puedes modelar cualquier tipo de cortador, dispositivo ó forma de porta-herramienta. Durante la simulación puedes crear instrucciones de inspección en-proceso y exportar un modelo de CAD de la pieza “comomecanizada”
 
  • CONSISTENTEMENTE REALIZA TUS PROGRAMAS PERFECTOS A LA PRIMERA SIN PRUEBAS MANUALES
  • REDUCE EL DESPERDICIO Y RETRABAJOS
  • CAPACITA SIN UTILIZAR LA MÁQUINA
  • ELIMINA ERRORES EN EL PROGRAMA
  • MEJORA LA DOCUMENTACIÓN Y PRESENTACIONES
LA LÍNEA DE PRODUCTOS VERICUT 
 
VERICUT Módulos y Licenciamiento
VERICUT esta disponible en formato modular el cual provee flexibilidad para que adquieras solo las capacidades que necesitas. Como tus requerimientos cambian es muy fácil agregar módulos. VERICUT corre en ambas plataformas Windows y UNIX es entregado para aplicaciones de 32 bit ó 64 bit (compatible con Windows XP Profesional x64). Códigos G y formatos CAM son soportados.
 
VERICUT VERIFICACIÓN
Módulo base; requerido para correr módulos adicionales. Verifica operaciones de fresado en 3 ejes, taladrado,torneado, torno fresador y erosión con hilo (Wire EDM). La verificación soporta posicionamiento de ejes rotativos. Revisión para colisiones con el bloque de material (tocho), dispositivos de sujeción, y porciones de corte/no corte de la herramienta. Analiza el modelo mecanizado y archivos STL. Importa modelos IGES, STL, VDA. Modela ensambles completos de herramientas.
 
SIMULACION DE MAQUINARIA
Construye y simula máquinas CNC para prevenir colisiones y reducir el tiempo de implementación ó setup.
 
MULTI - EJES
Simula y verifica operaciones de fresado en 4 y 5 ejes, taladrado, torneado, torno fresador multi – tarea y erosión con hilo (Wire EDM).
 
OptiPath®
Optimiza programas NC para mayor eficiencia en el mecanizado, calidad mejorada en el acabado e incremento en la vida de la herramienta.
 
AUTO-DIFF™
Detecta diferencias entre el diseño CAD y la parte analizada por Vericut, que son tus Códigos G. Constante revisión de enterrones.
 
Model Export
Crea modelos CAD compatibles, “como-mecanizado” de tus datos NC (Código G). Soporta IGES, STL, y formatos nativos.
 
CNC Machine Probing
Genera programas de palpado y simula utilizando una probeta para ubicar el stock, u otros componentes.
 

VERIFICACION CORTADOR/AFILADORA
Simula máquinas multi-ejes afiladoras de cortadores. Observa el movimiento de la máquina y analiza las colisiones.

 
INTERFASES CAD/CAM
Realiza la verificación NC de tus programas dentro de tu sistema CAD/CAM fácil y convenientemente.
 
 
 
 
 
 
Airbus is selling so well that the demand to increase build rate has never been higher. BAE Systems (Filton, UK) needed a simple way to improve throughput - it found the answer in VERICUT.
With VERICUT, engineers at Stellex Monitor modeled the Sidewinder and Spar Mill machines.
Tell Tool of Westfield, Mass., has integrated VERICUT CNC simulation software into its numerical control program prove-out process.
VERICUT enabled us to start ordinary production after a minimum of time. Since this product is new for Volvo Aero Norge and our company had never before had parts with similar machining complexity, it is difficult to estimate the amount of cost saving.
Before implementing VERICUT, the company experienced the usual time-consuming and expensive manufacturing problems related to NC program prove-outs such as scrap loss, broken tooling, and a danger of occasional machine crash.
Over the last two years, GE Aviation (formerly Aerostructures Hamble) has used Machine Simulation to speed the implementation of several new 5-axis machine tools.
VERICUT showed the NC programmers leftover or heavy stock." And the software detected a couple of places where the depth of cut was too large and tools were shanking out," said Collings. They then went back and corrected the errors in the tool path before
Dassault, Seclin initially purchased VERICUT in order to reduce the number of manual prove-outs using polystyrene material, which represented a significant expense in terms of time and money.
VERICUT enabled the designers and programmers see exactly what they were building as and in-process model in different stages of the machining cycle.
We utilized VERICUT to verify the CNC programs for cutting the tooling before they were sent to the machine control,
To protect their investment, they have been using VERICUT since 1996. They have two people to verify the accuracy of their G-code files.
"When we first started using OptiPath we concentrated on the feed rate option; now we use the constant chip thickness capability. With jobs up to 200 hours long, 50% saving is significant like having another machine tool."
The entire process took less than two hours and no manpower was required, whereas, creating the same pattern manually (the old way), would have taken one of our designers several days.
The verification process stays ahead of the actual machine position in the NC code being verified. Opera-tors can see errors before they occur.
The bottom line? Using VERICUT has made Supreme's existing machine tools more productive. Enthusiasm is up, delivery times have been reduced, and pricing is more competitive.delivery times have been reduced, and pricing is more competitive.
Using VERICUT to compare the electrode burn with the mold cavity ensures that we have all the correct clearances in the electrodes and that we have 100% clean-up." says Allen.
If I was using VERICUT at the time I would've caught the problem, and had a chance to fix it before it damaged the part.
Now I rarely see the potential crashes because the students find and correct them before I review the work. Catching those costly problems is a non-event now!
VERICUT can change speeds and feeds according to cutting conditions including difference in material and tooling. It is done automatically; the programmer does not have to make even one manual insert into the code."
Flying shrapnel from shattered cutting tools and components is avoided by using VERICUT to test student programs before they are run on NC machines.
The NC programmers at Ingersoll also rely on the simulation software to prevent mistakes when programming complex, five-axis parts.
After creating the NC programs in Mastercam, they began simulating the machining process in VERICUT by simulating the G-code data. There often can be a difference between the motion as programmed and the code after it's run through the post processor
After selecting VERICUT for third-party verification, each NC programmer attended two days of basic training where they experienced first-hand the type of results they could expect to achieve.
The program simulates milling, drilling, turning, wire EDM, and mill/turn machining operations using both G-codes and CAM output.
VERICUT provides simulation capabilities for the all the 3-5 axis and wire EDM parts, with focused control over the orientation of our 5-axis machine tool including the cutters used on that machine.
The inspection probe is created as a tool in VERICUT so the complete in- cycle gauging sequence is checked for collisions.
The bottom was machined first. This effort took about 24 hours from start to finish. By using VERICUT software from CGTech, Elliot was able to test the NC program for any problems before it was ever cut on the machine.
Cosworth Racing Integrates Walter TDM Tool Management into Manufacturing Systems
With data exported from NX, Vericut simulates the cutting process on the shop floor utilizing the machine G-code to detect any issues prior to NC Program release.
VERICUT software removes this potentially hazardous stage by allowing ReedHycalog to do all of their prove-outs on a computer.
VERICUT verification detects errors such as: inaccurate programming, incorrect tool path motions, rapid motion contact, collisions with fixtures and clamps, tool shank and holder collisions, & CAD/CAM and post processor bugs.
VERICUT Machine Simulation supports G-codes and Multi-axis (5-axis or more) support for milling, drilling, turning, grinding & EDM machines
Jon Prun is the President of CGTech
CGTech Brazil

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